1) Mold Design: The art of designing molds is the first step in creating precision casting parts. We meticulously design each mold to ensure optimal precision and accuracy.
2) Mold Making: Following design, our molds are crafted with precision, setting the foundation for flawless casting every time.
3) Wax Injection: We inject high-quality wax to form the exact replica of the desired part, ensuring each detail is perfectly captured.
4) Wax Mold Assembly: Assembling wax molds requires skill and accuracy, ensuring consistent results in the final casting product.
5) Dipping: Each wax assembly is skillfully dipped into ceramic slurry, creating a durable shell around the wax form.
6) Stuccoing: A layer of fine ceramic particles is applied, ensuring a robust mold that withstands the casting process.
7) Wax Removal: Through accurate processes, wax is removed, leaving a pristine cavity ready for casting.
8) Sand Shell Preheat: Our preheating technique ensures the shell is perfectly prepared for the casting pour, optimizing quality.
9) Casting Pouring: Liquid metal is poured into the preheated shell, capturing every detail of the design with precision.
10)Sand Shell Removal: The ceramic shell is carefully removed to reveal the newly cast part.
11) Cutting: Expert cutting processes refine the cast piece, removing any excess materials.
12) Grinding: Precision grinding brings the cast part to its final dimensions and smoothness.
13) Heat Treatment: A critical phase to enhance the mechanical properties and durability of the cast part.
14) Machining: We finish the casting with high-precision machining, ensuring the component meets all specifications.
15) Final Inspection: Thorough inspections are conducted to guarantee each part meets our stringent quality standards.
16) Packing and Shipment: Our packing ensures safe delivery, maintaining the integrity of each precision casting part.