Customized 42CrMo Forged Segmented Gear Rack and Ring Gear

• Customization: Available
• Condition: New
• Customized: Customized
• Model NO.: HJF166 large gear rack
• Selling Units: Single Item
• Single Gross Weight: 0.500 Kg
• QC Control: 100%QC
• Product Name: Large Gear Rack
• Single Package Size: 30X20X30cm
• Process: Forging+Machining+Heating Treatment
• Surface Treatment: Zinc Plating,Anodizing
• OEM/ODM: Accecpted
• Trademark: Haojun large gear rack
• Origin: Jiangsu, China

Product Description

Product Description

Custom 42CrMo Forged Segmented Gear Rack and Ring Gear, designed with precision and tailored to your specific needs. Our product features wear-resistant forging crafted from premium alloy steel, ensuring durability and reliability. Available in M8-100 size range for large gear applications.

 

 

Product Details

Product Name	Precision Machining OEM Steel Hot Press Forging Parts Custom CNC Machined Hot Forging Press Agricultural Machinery Press Parts
Main Process	Hot Forging, Cold Forging, CNC Machining
Material	Carbon Steel, Stainless Steel, Aluminum Alloy  Or according to customer requirements
Forging Weight Range	10gram - 20kgs
Forging Diameter	5-600mm
Surface Finish	Pickling, Passivation, Sand-blasting, Shot-blasting, Electro-polishing, Buffing, Mirror-polishing, Zinc/Chrome Plating, Anodizing,Powder Coating,Electrophoretic painting etc.
Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance	0.01mm
Forging Surface Roughness	Ra 6.3
Heat Treatment	Solution, Annealing, Quenching, Tempering, Aging, etc.
Special Treatment	Hardening, Vacuum Impregnation, etc.
Special Inspection	Leakage test, Shell Strength test, Radiographic test, Ultrasonic test, Magnetic test, Liquid penetration test, Salt spray test, etc.
Application	Many industries, especially in household appliances,electrical heated tube element,switch accessories,auto spare parts,thermostat accessories,medical equipment hardware fittings.
Lead time	35 days for mold and samples, after confirmation of samples, mass production time is 25 days
Small Quantity	Is acceptable
Quality Control	Full Inspection

Product Feature

1. We offer OEM & ODM services, specializing in the cutting-edge forging industry and utilizing high-quality aluminum alloy materials to meet diverse requirements.

2. Remarkable high strength, engineered for robust performance in demanding environments.

3. Impressive high density, ensuring maximum efficiency and longevity in usage.

4. Economical manufacturing with low mold cost, providing you with cost-effective solutions.

5. Achieve significant savings on material, lathe, and milling machine processing costs, enhancing your productivity and reducing overall expenses.

6. Light weight design, allowing for easier handling and installation without compromising on strength.

 

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7. Precision engineering ensures accurate tolerance as per your request, guaranteeing flawless integration with your systems.

8. Available in a variety of surface finishes to perfectly match and exceed your aesthetic and functional expectations.

9. Comprehensive full inspection conducted before shipment, assuring you receive the highest standard of quality and performance.

Product Paramenters

1. Forging Manufacturing Processes: A meticulous journey through the stages of crafting excellence.

1) Material Cutting: Precision slicing of raw materials sets the foundation for superior quality.

2) Material Heating: Inducing the perfect degree of heat to transform materials into malleable masterpieces.

3) Forging: The art of shaping and molding heated materials into robust components.Forging: Mastering the metamorphosis of raw material into high-performance components.

4) Passivating and Aging Heat Treatment: A dual process that enhances durability and prepares components for longevity.

5) Blasting and Polishing: Refining surfaces to achieve an impeccable finish and remarkable luster.

6) CNC Machining: Precision engineering with computer-guided tools for unmatched accuracy and detail. CNC Machining: Harnessing technology to sculpt components with unparalleled precision and finesse.

2. Customized Service and Materials: Tailored solutions crafted from an array of expert materials to meet diverse needs.

* Steel forging/Bras forging/Bronze forging: Leveraging the strength of diverse metals for versatile applications.

* 3/4/5 axis CNC milling/machining service: Sophisticated machining to achieve complex geometries and tight tolerances.

* Plastic/Metal 3D printing service: Innovative 3D printing solutions for complex and intricate designs.

* Plastic injection molding service: Efficient molding for high-quality plastic components.

* Casting service: Craftsmanship in casting for intricate designs and robust structures.

Carbon Steel	A105, Q235, Q355D, 16MN, Q345B/C/D, 10#, 20#, 35#, 40#, 45#, 50#, 60#, etc
Stainless Steel	304, 316L, 1CR13, 2CR13, 3CR13, 4CR13, 321, 302, 1.4301, 12Х18Н10, 12Х18Н10Т, 420, etc
Brass	HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, etc
Alloy Steel	12CRMOV, 15CRMO, 20CRMO, 25CRMO, 30CRMO, 35CRMO, 42CRMO, 4140, 4340, 4130, 4150, 12CR2MO1, 9CR2MO, 17NICRMO6-4, 18NICRMO7-6, 20MNMO, 20CRMOTI, 30CRNIMO8, 34CRNIMO, 34CRNIMO6, 36CRNIMO4, 34CRNI3MO , 34CRMO1, 40CRNIMO, 40CRNIMOA, 50CRNIMO4, F11, F91, F92, F22., etc
Aluminum Alloy	HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, etc
Copper	C11000,C12000,C12000, C36000, etc
Mold Steel	4CR13, 3R17MO, 5CRNIMO, 5CRMNMO, 4CR2NIMOV, S7, H10, H11, H12, H13.

3. Surface Treatment: Enhancing durability and aesthetics through advanced finishing techniques.

Surface Finish	Material Avaiable
Machined	All metals
Smooth	All metals+Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coating	All metals ( e.g aluminum, steel)
Brushing	All metals ( e.g aluminum, steel)
Anodized Hardcoating	Aluminum and Titanium alloys
Electropolishing	Metal+plastic (e.g aluminum, ABS)
Bead Blasting	Aluminum and Titanium alloys
Anodized Clear or Color	Aluminum and Titanium alloys
Chrome /Zinc/Nickel Plating	Steel and Brass

 

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Company Introduction

Welcome to Changzhou Haojun Technology Co., Ltd, strategically located in the western part of Shanghai. We pride ourselves in being the premier provider of comprehensive, one-stop solutions for both metal and plastic products.

Our dedication is towards assisting customers in transforming their concepts and designs into reality. This is achieved through our unmatched engineering prowess and state-of-the-art manufacturing capabilities, encompassing the following projects and processes:

---Casting and Forging: Where strength meets precision.

---CNC Machining: Accuracy redefined.

---Stamping and Sheet Metal Fabrication: Crafting excellence with every stroke.

---Springs: Flexibility engineered for durability.

---Plastic Injection Molding: Shaping the future with precision.

 

1. Forging Workshop: The heart of robust metal creation.

2. CNC Machining Workshop: Where precision meets perfection.

3. Quality Control: Ensuring excellence at every step.

1) Rigorous inspection of raw materials upon arrival at our facility.
2) Detailed verification prior to commencing production.
3) Comprehensive full inspection and ongoing routing inspection throughout the mass production phase.
4) Thorough examination of finished products to ensure superior quality.
5) Final inspection of goods prior to shipment, guaranteeing only the best reach you.

Packing&Shipping

Our packaging process ensures complete protection, meticulously packing each product to prevent any damage during transit, guaranteeing their safe and perfect arrival.

We offer tailored packaging solutions to meet the specific preferences and requirements of our esteemed customers.

---Utilizing protective plastic or bubble bags to shield against impact

---Securing items in sturdy small cartons for added safety

---For particularly heavy products, we reinforce with pallets or durable wooden boxes to ensure maximum security during transportation.

Our Advantages

TS 16949 Certification - A Testament to Our Commitment to Excellence

 

 

ISO 9001 - Ensuring Quality and Reliability in Every Product

 

1) Comprehensive Design Assistance with Full Engineering Support - Tailored to Your Needs.
2) Expertise in OEM & ODM Parts - Delivering Custom Solutions with Precision.
3) Exceptional After-Sales Service - We're Here for You Beyond the Purchase.
4) Cutting-Edge Machine Tools and Advanced CAD/CAM Programming Software for Superior Results.
5) State-of-the-Art Prototype Machining Capabilities to Bring Your Ideas to Life.
6) Rigorous Quality Control Standards Led by a Highly Qualified Inspection Department.
7) Continuous Equipment Upgrades and Advancements to Stay Ahead in the Industry.
8) Ideal for Low to Mid-Sized Production Volumes - Perfectly Scaled to Your Needs.

FAQ

Q1: Where can I get product & price information?
A: Send us an inquiry e-mail, we will contact you as we receive your mail.

Q2: How long can I get the sample?
A: Depends on your specific items, within 15 days is required generally.

Q3: What's kinds of information you need for a quote?
A: Kindly please provide the product drawing in PDF or .IGS or .STEP.

Q4: what's the payment terms?
A: We accept 30% as payment deposit and balance paid before shipment.

Q5. Are you a trading company or factory?
A: We are a direct factory with experienced engineers and employees .

Q6. What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts
with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.

Q7. Can we get some samples before mass production?
A: Absolutely

Q8. Will my drawings be safe after sending to you?
A: Yes, we will keep them well and not release to the third party without your permission.

Q9: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.